Casey Rattz

Fosshape Witches Hat

Thursday, August 22, 2013
When I was hired to design costumes for Seven in One Blow, I was incredibly excited! My imagination ran wild and I could not wait to create some unique and intriguing pieces for this show. Among those pieces... a witches cap. I had a design in mind and so began the process of creating the perfect headpiece.

 I used a material known as Fosshape, a heat sensitive material that will stiffen when exposed to temperatures above 200 degree F. Using a wig head, I molded, pinned, twisted and tied muslin strips into place until a "mold" of sorts was made for the hat. The picture below shows fosshape that has been cut, pinned and hand sewn into shape over the mold. (Fosshape is soft and malleable until heat is added) Heat was applied with a steamer, and voilĂ ! A hat was born!




After the base was solidified, I painted the hat with spray paint (textured and un-textured paint) to strengthen the highlights and shadows. 




1 comments:

Thermoman at: May 17, 2014 at 2:01 PM said...

The staff at www.wonderflexworld.com is glad to see you are a Fosshaper

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About Me: Who is Casey Rattz?

I am graduate of East Carolina University with a B.F.A. in Theatre Design and Production, with a focus in Costume Design. Since graduation I have designed for musical theatre productions such as 25th Annual Putnam County Spelling Bee, Buddy; The Buddy Holly Story and Annie - as well children shows and ECU main-stage dance productions (2010, 2011). In addition to my passion for design, I enjoy crafting, stage make-up application and design, and have experience working on and leading wardrobe crews, both small and large.